You might be considering of buying a 100ft Ethernet cable to enable you to build a network at your home or for your business. However, you may be stunned what the heck is really concerned when it comes to the construction of the durable core cables which are the types more frequently used. The reason for choosing solid core instead than stranded cables for the Ethernet is the fact they are generally much stronger.

Thus which are the methods involved in the construction of a 100ft Ethernet cable? Here we offer a short look at some of them.

Process 1 - Copper Rod Breakdown

5000 lb. coils of copper are shipped to the maker as soon as delivered the copper on the coils will be drawn through a diamond die it will help to minimize the size of the copper. At first it starts out at 12 gauge but after being drawn through it ends up as 10 gauge. Once it is reached this phase it is then stacked into stem packs before being drawn further to reduce its gauge even more. During this second drawing operation an electrical current is passed via it and it anneals the copper so softening it. Next after being annealed it is cooled down before passing through a laser system to measure and make sure it is within the manufacturers requirements.

Process 2 - Copper Insulation

This approach is very carefully monitored and controlled and after the copper wire has been insulated it is passed through water to cool it. This also helps to harden the jacket now surrounding the cable.

Process 3 - Twisting of Copper Wire

It is this method that helps to reduce the amount of cross talk that may take place amongst separate wires. In some cases to prevent this further in case it comes to CAT 6 100ft Ethernet cable a centre spline (wire separator) is utilized. The winding of the wire is accomplished by passing it through several faceplates.

Process 4 - Coating of Cable

This method is also called as jacketing and the sort of plastic that is used to coat the cable to protect it depends on the Category of Ethernet cable being manufactured. For both CAT 5e, CAT 6 as well as CAT 3 100ft Ethernet cables then a PVC (Polyvinyl Chloride) or even Black Polythene plastic will be used.

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